T.7.2 System Errors and Errors Displayed in Offline Mode

System error

Unrecoverable Errors

Error Message

Cause and Solution

Detected an unrecoverable error. To recover, touch Reset or restart the display unit.

Touch [Reset] and restart the display unit. If restarting does not resolve the error, contact customer support.

 

When the display unit's internal system will not start correctly

When there is a problem with the files related to starting the system, the following error messages will be displayed on the forced transfer screen. Transfer the system data again with the transfer tools.

Error Message

Cause and Solution

Start up Error: Boot.cfg

Boot.cfg file, needed for startup, is deleted or damaged. Try a forced transfer of the project file.

Start up Error: Default Font

Default font data is deleted or damaged. Try a forced transfer of the project file.

Start up Error: LanSys.cfg

LAN settings file is damaged. Try a forced transfer of the project file.

Start up Error: System.cfg

Files needed to start the system (system settings files) do not exist. Try a forced transfer of the project file.

Start up Error: CF memory loader

Abnormal Boot.cfg file data in the CF card during startup . Try loading again by changing the CF card or by another method.

Start up Error: CF MOUNT Error

CF card read failed during startup. CF card read failed during startup.

Start up Error: Runtime Load NG

GP internal system data is deleted or damaged Try a forced transfer of the project file.

Start up Error: Runtime Start NG

The following error may have occurred during runtime startup. Try a forced transfer of the project file.

  • Default font load error

  • User font load error.

Compulsion Transfer Mode (DipSW2=ON)

Forced transfer when dip switch 2 is ON. *1

Compulsion Transfer Mode
(Panel Touch)

Forced transfer display that appears when touching the bottom-left or bottom-right part of the screen at startup. *1

*1This item does not indicate an error and is a screen that displays normally.

When the display unit's internal system will not start properly (when using GP-4100 Series (Monochrome Model), GP-4201TM, or GP-4301TM)

When there is a problem with the files related to starting the system, the following error messages will be displayed on the forced transfer screen. Transfer the system data again with the transfer tools.

Error Message

Cause and Solution

Error:Boot.cfg

Boot.cfg file, needed for startup, is deleted or damaged. Try a forced transfer of the project file.

Error:System.cfg

Files needed to start the system (system settings files) do not exist. Try a forced transfer of the project file.

Error:Runtime Load NG

Runtime system data is deleted or damaged. Try a forced transfer of the project file.

Error:Runtime Start NG

The following error may have occurred during runtime startup.

  • Font Load Error

Forced Transfer Mode

Forced transfer display that appears when touching the bottom-left or bottom-right part of the screen at startup. *1

*1 This item does not indicate an error and is a screen that displays normally.

When an abnormal file is detected during the display unit's startup

When there is a problem with the files needed after the system starts up, the following error messages will be displayed on the normal transfer screen. After fixing the problem, transfer the files again with the transfer tools.

Error Message

Cause and Solution

Browse

Cannot read the file ( **** ) required for startup. Please transfer the project data again.

A file needed for startup could not be read. Transfer again and restore the system. The file name displayed inside the brackets is either abnormal or does not exist.

-

An illegal or undetermined Device Address exists ( ***** ). Please check the settings and transfer the project data again.

Appears when the device address used by a part or function is invalid. The part or function name using the invalid address is displayed in the brackets. However, sometimes the brackets are not displayed. Edit the device address, and transfer again to recover.

The number of devices/PLCs exceeds the maximum setting. Please check the settings then transfer the project again.

The number of devices/PLCs exceeds the maximum setting. (Large-scale models: 4, medium-scale models: 2) Reconfirm the project settings and transfer again.

5.4.14 System Settings [Peripheral List] Settings Guide

There are features unsupported by this model. Please check the settings then transfer the project again.

This problem occurs when you create a new screen by selecting [GP-33** Series] for [Display Unit] and [Greater Than Or Equal To Rev*-4] for [Revision] and transfer the resulting project file to the GP-3300 series Rev 3 or earlier. You need to transfer a project file created with the setting of Rev. 3 or earlier.

5.4.1 System Settings [Display] Settings Guide

Unable to open I/O Driver with this Runtime version.

The I/O driver version is out of date. Transfer an I/O driver that is version GP-Pro EX v2.51 or later.

-

File problem detected at startup (when using GP-4100 Series (Mononchrome Model), GP-4201TM, or GP-4301TM)

When there is a problem with the files needed after the system starts up, the following error messages will be displayed on the normal transfer screen. After fixing the problem, transfer the files again with the transfer tools.

Error Message

Cause and Troubleshooting

Browse

Cannot read the file ( **** ) required for startup.

A file needed for startup could not be read. Transfer again and restore the system. The file name displayed inside the brackets is either abnormal or does not exist.

-

An illegal or undetermined Device Address exists ( ***** ).

Appears when the device address used by a part or function is invalid. The part or function name using the invalid address is displayed in the brackets. However, sometimes the brackets are not displayed. Edit the device address, and transfer again to recover.

The number of devices/PLCs exceeds the maximum setting.

The number of devices/PLCs exceeds the maximum setting. Set the number of devices to 1, and transfer again.

When an abnormal file is detected during startup (For SP5000 series)

Error Message

Cause and Troubleshooting

Browse

Cannot read the file required for startup. Reset and transfer the project again.

A file needed for startup could not be read. System information in the system card is not correct. Reset and transfer the project data again.

-

System Card is missing.

The system card is not inserted.

Insert the system card and restart the display unit.

 

-

System Card is write-protected.

Cancel the write protection.

-

Security data is invalid. Reset and transfer the project again.

The security information is not correct. Reset and transfer the project data again.

-

Invalid password. Too many attempts. Reset and transfer the project again.

Incorrect passwords or user IDs were entered 5 times. Reset and transfer the project data again.

-

WinGP startup

Error Message

Cause and Solution

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Unable to load file [RootFrame.dll].

If the rootFrame.dll file is damaged or does not exist, this error message appears. In this case, re-install WinGP.

38.3.2 Installing/Uninstalling WinGP

This application has failed to start because **** .dll was not found. Re-installing the application may fix this problem.

If the WinGP system configuration file is damaged or does not exist, this error message appears. In this case, re-install WinGP.

[.ini] Initialization file is missing. Startup will use default values.

If the PCRuntime.ini file is damaged or does not exist, this error message appears. In this case, the system will start after all settings in [Display Unit] - [WinGP Settings] are reset to the initial settings. Transfer the project file again.

-

Startup canceled because of error.

If an error occurs for an unexpected reason during startup, this error message appears.

-

Please restart Windows.

After installation of WinGP, if you try to start WinGP without restarting Windows, this error occurs. Restart Windows first, and then start WinGP.

-

Cannot continue because the install path exceeds 200 characters.

If the WinGP installation folder is in a low-level directory or the path name is too long, this error message appears. Uninstall WinGP once, and then re-install it in a directory whose path name is within 200 characters.

38.3.2 Installing/Uninstalling WinGP

Unable to use the WinGP/API communication function. WinGP/API communication function requires installation of either the WinGP SDK or Pro-Server EX. Please confirm one of these is installed.

If the API communication is enabled and WinGP SDK has not been installed, this error message appears. In this case, re-install WinGP or install Pro-Server EX.

Project Display Unit Setting: ***** . Connected Display Unit: ***** . Change display unit in the project settings and then run transfer operation.

If the model specified in a project does not match with the model of the copy destination, this error message appears. In this case, change the model specified in the project before executing the copy operation.

5.4.1 System Settings [Display] Settings Guide

When an abnormal connection key is detected during the display unit’s startup

If an error is detected in the connection key setting during system startup, the following error message will display.

Error Message

Cause and Solution

Browse

Connection key has not been set up. Use the memory loader to restore.

The connection key has not been set up properly. Use the Memory Loader to transfer the project file again. Transferring with the Transfer Tool will not resolve this error.

34.8 Transfer using external storage

Errors displayed in offline mode

When creating a recipe (CSV data) index file

Error Message

Cause and Solution

Browse

CF/SD Card is missing.

1. CF Card/SD Card is not inserted.
Insert the CF Card/SD Card into the slot.

2. The CF/SD Card is not formatted.
Format the CF Card/SD Card in a FAT format.

M.7.2 Creating an index file for the recipe in the external storage

USB storage is missing.

The USB storage is not inserted.

Insert the USB storage.

CSV file is missing.

The FILE folder does not exist or there is no CSV data file in the folder. Or, there are CSV files but they are invalid for CSV transfer.

Save the CSV data files onto external storage and try the transfer again. If an index file already exists, the original file will remain.

Failed to write to file.

The external storage is faulty or the index file is read-only.

Use external storage which can read and write properly. If the index file is read-only, unprotect it and try writing again.

While performing [Transfer from CF to SRAM] (or [Transfer from SD to SRAM])

Error Message

Cause and Solution

Browse

This is a file of a different size from the SRAM size of the unit.

The file size for the backup data transferred from the CF Card/SD Card and differs from the size of the backup memory (SRAM) used by the display unit.

Transfer the backup data of the same size.

-

It is created with a model of a different data format or of a different version.

The backup data created with a model having no data compatibility is transferred to the backup memory (SRAM).

Transfer compatible backup data.